Positioning: Intelligent transformation of an entire production line, integrating robots and pallet systems for automatic workpiece transfer, creating a fully automated production line.
Form: Building upon the cell level, this solution adds hardware such as pallet systems and linear robot tracks. Software is upgraded to line-level scheduling, capable of interfacing with the enterprise's MES for fully automated production line control.
Core Objective: Achieve 24-hour unmanned production and automatic workpiece transfer at the line level; standardize production processes; connect with the enterprise MES for seamless task execution; improve overall line efficiency and establish a quality closed loop.
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Ristrutturazione non distruttiva e aggiunta di hardware |
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| Porta automatica della macchina |  |
| Sistema di pallettizzazione |  |
| Recinzione di sicurezza / Porta di sicurezza |  |
| Unità di acquisizione dati SmartBox |  |
| Robot | |
| Robot su rotaia lineare | |
| CMM (Macchina di misura a coordinate) |  |
| Macchina per la pulizia | |
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Progettazione del processo
Progettazione di dispositivi
Intelligent upgrade of an entire machining line. Suitable for enterprises with mature production processes needing full line automation and integration with their MES.
Enable 24-hour unmanned production and seamless changeover on the line; automatically dispatch and transfer workpieces through multiple processes without manual intervention; connect directly with the MES to assign orders directly to machines; utilize automatic CMM pre-setting and measurement to form a quality closed loop; manage energy consumption at the line level for accurate cost calculation per line and per part.
Increase machine tool utilization rate to 70-80% or above
Shorten product lead times
Enhance order-winning competitiveness for enterprises
Reduce costs for tooling, fixtures, and machine startup
Save operational and technical labor costs
Enable data-driven decision-making through analytics
Address the challenge of skilled labor shortages
Achieve 24/7 unmanned production
Improve workplace safety
Enhance quality stability
Implement predictive quality control
Strengthen manufacturing traceability and energy consumption traceability
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